Factory Direct Poultry Egg Packing Machine In Indonesia

Factory Direct Poultry Egg Packing Machine in Indonesia

This equipment performs egg washing, drying, UV‑sterilization, grading by weight, and automatic placement into cartons or trays at rates suitable for medium‑to‑large layer farms.

Technical Overview

Parameter	Typical Value	Notes
Model Series	EP‑Pack 500/1000/2000	Capacity ranges from 5 000 to 20 000 eggs/hour
Power Consumption	3.5 kW (500), 6.8 kW (1000), 12.5 kW (2000)	Three‑phase 380 V, 50 Hz
Overall Dimensions (L×W×H)	2200 × 1100 × 1800 mm (500)	Scales linearly with capacity
Net Weight	850 kg (500), 1450 kg (1000), 2300 kg (2000)	Frame constructed of SUS304 stainless steel
Packing Formats	30‑egg trays, 6‑egg cartons, 12‑egg cartons, custom	Changeover time < 5 min per format
Control System	PLC‑based with HMI touchscreen (7 inch)	Recipe storage for up to 20 product profiles

Key Engineering Features

Soft‑touch washing brushes with adjustable spray pressure (0.2–0.6 MPa) to minimize shell micro‑cracks.
Infrared drying tunnel with temperature uniformity ±2 °C, achieving < 0.5 % residual moisture.
Load‑cell grading stations accurate to ±1 g, enabling weight‑based sorting into 5‑gram bands.
Servo‑driven carton placement mechanism with positional repeatability ±0.5 mm.
Quick‑release sanitation panels allowing CIP cleaning in under 15 minutes.

Applications in Poultry Processing

Layer farms in Java, Sumatra, and Sulawesi experience seasonal fluctuations in egg output; the modular design permits line speed adjustment between 30 % and 100 % of rated capacity without mechanical re‑tuning, accommodating both peak harvest and low‑season production.

Integrating the machine directly after collection reduces handling steps, lowering the risk of microbial contamination and preserving interior quality indices such as Haugh unit and yolk index.

Customization Options

Option	Description	Impact on Specs
UV‑C Sterilization Module	254 nm lamps delivering 2 mJ/cm² dose	Adds 0.4 kW power, 150 mm to overall length
Automatic Carton Sealer	Hot‑melt glue applicator for 30‑egg trays	Increases width by 120 mm, adds 0.6 kW
Data Logging Suite	Ethernet‑enabled logger with CSV export	No dimensional change, requires RJ45 port
Explosion‑Proof Motor Variant	ATEX‑certified for dust‑rich environments	Adds 15 % to motor weight, same footprint

Quality Assurance and Testing

Each unit undergoes a 72‑hour endurance run at 100 % load, during which vibration levels are monitored below 2 mm/s RMS and temperature rise of critical drives stays under 40 °C.

Shell integrity is verified post‑wash using a low‑force compression test; acceptable variation is ≤ 5 % force deviation across a batch of 500 eggs.

Final inspection includes a functional check of all sensors, verification of HMI alarm logic, and a packaging accuracy test achieving ≥ 99.8 % correct carton fill.

Frequently Asked Questions

Can the machine be adapted for duck or quail eggs?

Yes, by changing the grading rail pitch and adjusting the suction cup diameter; kits are available for 2‑gram to 20‑gram egg sizes.

What information is required before quotation?

Required inputs: target eggs per hour, egg size range, preferred carton type, facility voltage, and any environmental constraints such as ambient temperature or humidity.

How are export shipments protected?

Machines are secured on ISO‑standard pallets, wrapped in VCI film, and placed in wooden crates with corner bracing to withstand ISTA‑3A transit shocks.